Modular system · Crate + Mesh tray

The crate that
works with you,
not against you.

BIO-CRATES is the returnable crate system made from recycled polypropylene, engineered for food industry, agriculture and logistics. Over 20 years of service life. Custom colour and logo available.

9900
Crates per truck
300
Crates per pallet
+20
Years service life

The system

Returnable Plastic Crate System with Mesh Tray
Crate + mesh tray: one system, two levels of performance

The plastic mesh tray is the key accessory. It sits inside the crate less than 1 cm from the base, creating a two-level system: product stays elevated while liquids and organic residue collect below. The mesh tray is sold separately from the crate, from €3.90/unit.

Crate only BIO-CRATES plastic crate without mesh tray, empty interior, stacked

Industrial Plastic Crates for Storage & Logistics

For all dry products, industrial parts or standard distribution. High mechanical strength, hygienic ventilated design and euro-pallet format.

  • Dry storage of rigid products
  • Transport of industrial parts
  • Warehouse logistics and picking
  • Retail product distribution
Crate + Mesh tray

Hygienic Crates for Wet & Delicate Produce

With the mesh tray, product is elevated from the base. Liquids, exudate and organic residue collect underneath — zero contact, maximum hygiene.

  • Meat and fish with exudate
  • Delicate fruit and vegetables without bruising
  • Hygienic applications in food processing
  • In-store display with visual separation

Why BIO-CRATES

Plastic Crates for Food Industry & Agriculture
Built to perform where it matters most

Every crate is manufactured in high-resistance polypropylene, ready for the toughest conditions in food processing, agriculture and cold storage.

Single blue plastic crate, full view, ventilated design, BIO-CRATES

Hygienic ventilated design

Structural ventilation prevents moisture build-up and speeds up drying.

Stacked blue industrial plastic crates for warehouse and logistics storage, BIO-CRATES

Efficient stacking

Nests and stacks for compact storage and maximum pallet density.

Purple plastic crates stacked, custom colour example, BIO-CRATES

Custom colour coding

Colour-code by product line, supplier or harvest date for instant identification.

Green plastic crates stacked for agricultural and food industry use, BIO-CRATES

Crate + mesh tray

Elevates produce from the base — ideal for fish, meat and delicate harvest.

🏗️

High mechanical strength

High-resistance polypropylene for intensive use in industrial and food environments.

Efficient stacking

300 units per euro pallet (1,200 × 800 mm). 9,900 crates in a standard 33-pallet truck.

♻️

Recyclable material

Recyclable polypropylene approved for food contact. 20+ year lifespan reduces logistical waste.

🎨

Fully customisable

Corporate colour and client logo. Your crate becomes a brand touchpoint throughout the supply chain.

💧

Easy to clean

Compatible with water or polypropylene-safe detergents. Resistant to high-temperature industrial washing.

📐

Euro standard format

600 × 400 × 150 mm. Compatible with 95% of existing production lines and racking systems.

💰

ROI vs. cardboard

Cardboard has a cost every single use. BIO-CRATES lasts 20+ years — the system pays for itself in 2-3 years.

🧼

Hygienic ventilated design

Structural ventilation prevents moisture build-up and enables fast drying after washing.

Sectors

Returnable agricultural crates
The right fit for every industry

From the fish market to the supermarket shelf. From the field to the restaurant kitchen.

Plastic Crates for Food Industry & Processing

The crate + mesh tray system eliminates contact between product and drainage liquid, improving hygiene, quality and reducing waste.

  • Fish sorting at wholesale markets: mesh tray lifts fish away from drainage liquid — no absorbents needed
  • Fresh meat transport: exudate stays below the tray, eliminating cross-contamination
  • Fruit & vegetable lines: grading by size with elevated product for inspection
  • Cold storage: structural ventilation promotes cold air circulation
  • Egg transport: mesh tray cushions contact with the rigid base
Sales pitch
"I'd like to show you a returnable crate system that will very likely cut your packaging costs, product waste and handling time."
→ "How many kilos of product do you lose each month to bruising or moisture damage? With this system, that figure drops to virtually zero."

Returnable Crates for Agriculture & Harvesting

From direct field harvesting to exporting delicate fruit, BIO-CRATES optimises the entire horticultural flow.

  • Field harvesting: ventilation prevents condensation and rot during transport
  • Produce warehouse: 300 units per pallet, maximum space efficiency
  • Export of delicate fruit (strawberries, cherries, grapes): mesh tray prevents fruit pressing against the base
  • Seedling trays: the crate doubles as a cultivation tray
Value proposition
"BIO-CRATES lasts over 20 years. With the mesh tray, product stays elevated — liquid stays below. Zero bruising, zero soggy cardboard."
→ "A truck holds 9,900 units. It fits perfectly into any standard warehouse."

Stackable Plastic Crates for Hospitality & Catering

The supplier delivers in BIO-CRATES and the chef works directly from the same crate — no decanting, no waste, and the crate becomes a brand asset.

  • Distribution from central markets to restaurants: direct kitchen delivery
  • Internal kitchen organisation: mise en place sorted by product family
  • Crockery and glassware transport at events: mesh tray prevents items sliding
  • Returnable container system: standardised loop between supplier and client
Key differentiator
"Fully customisable colour and logo. Your supplier's crate becomes a brand presence right inside the client's kitchen."
→ "If you could save 20 minutes of handling per delivery and reduce cross-contamination risk — how much is that worth in your daily operation?"

Crate Pooling for Logistics & Distribution

Euro pallet standard format, compatible with the vast majority of racking and picking conveyor systems. The perfect basis for a crate-pooling model.

  • Warehouse picking: mesh tray allows a clear view of the base for quick counting
  • Refrigerated transport: ice below the tray, product above without contact with extreme cold
  • Mixed order consolidation: different SKUs in one crate with mesh as divider
  • Crate pooling: 20+ year lifespan gives far better ROI than single-use cardboard
Business model
"This system lets you build a crate-pooling service between producers and distributors. BIO-CRATES has an upfront cost but a 20+ year lifespan; cardboard has a cost every single use."
→ "If we calculate total packaging cost over 5 years, cardboard almost always loses. Shall I put together a comparison?"

Plastic Crates for Retail & Supermarkets

From supplier to shelf without opening a box or decanting product. Faster restocking, less waste and a cleaner presentation at fish and meat counters.

  • Direct shelf display: the crate goes from warehouse straight to the shop floor
  • Fish and meat counters: mesh tray keeps product elevated from liquid
  • Waste management: removal of dated product in colour-coded crates
  • Night restocking: no cardboard to open or packaging to dispose of
Sustainability argument
"Your customers increasingly value well-presented product and sustainable packaging. This gives them both arguments at once."
→ "Recyclable polypropylene, industrial reuse, reduced cardboard waste. It aligns with the ESG targets of any major retailer."

Technical data sheet

Specifications
Plastic Crate Technical Data Sheet

Download the full technical data sheet (PDF) with material specifications, pallet configuration and load capacity.

📄 Download Technical Data Sheet (PDF)
MaterialRecyclable polypropylene
External dimensions600 × 400 × 150 mm
Volume15 litres
Weight1 kg
Stacking depth28 mm
Gap between stacked crates28 mm
Crates per pallet300 units
Pallet dimensions1,200 × 800 × 1,800 mm
Crates per standard truck9,900 units (33 pallets)
ColourCustomisable
Estimated service lifeOver 20 years
Food-contact approvedYes
💧
Easy to clean

Water or polypropylene-compatible detergents. No special protocols required.

🌡️
High-temperature resistant

Withstands industrial washing cycles without warping or degrading.

💨
Fast drying

Structural ventilation prevents moisture build-up and speeds up drying.

📐
No moisture traps

Internal geometry eliminates zones where water or residue can accumulate.

Sustainability

A crate that lasts.
A model that makes sense.

Recyclable polypropylene, a long service life and the returnable model make BIO-CRATES the responsible alternative to single-use cardboard.

♻️
Recyclable polypropylene

100% recyclable at end of life. Food-contact approved.

🔄
Industrial reuse

Designed to be used thousands of times. Over 20 years of intensive service.

📉
Less logistical waste

Eliminates single-use cardboard from the entire supply chain.

🏢
ESG goals

Aligns with the sustainability commitments of any major distributor or retailer.

FAQ

Straight answers

Isn't it more expensive than cardboard?
Cardboard costs money every single use. BIO-CRATES lasts 20+ years. The system pays for itself in 2-3 years — after that it's pure saving.
Do I have to manage the return of the crates?
Exactly — and that's the crate-pooling model many companies already use. We can help you design it so returns happen automatically with each delivery.
Will it fit my production line?
The 600×400 mm format is a euro-pallet standard. It fits 95% of existing production lines and racking systems.
What if the colour doesn't suit us?
The colour is fully customisable. You can have your corporate colour and logo. The crate becomes a brand asset throughout the logistics chain.
What's the point of the mesh tray?
The mesh tray is the differentiator for wet or delicate produce. Without it, the crate is already excellent. With it, it's a complete system no cardboard box can match. It's sold separately from the crate, from €3.90/unit.
We don't have capacity to wash the crates
Cleaning requires just water or basic detergent. Many clients include them in their existing equipment wash cycle. The ventilated design allows fast drying without special installation.

Pricing

Crates for crate pooling
Choose your pack

Prices shown are from the listed unit price and may vary based on customisation, destination and order volume. Request a formal quote — no commitment.

Trial
Sample Pack
10 crates
from6.90€/unit
Total: €69.00
  • Ideal for proof of concept
  • No ongoing commitment
  • Delivery in 5–7 business days
Efficiency
Full Pallet
300 crates
from4.50€/unit
Total: €1,350.00
  • 1 complete euro pallet
  • Save 35% vs. sample pack
  • Delivery in 3–5 business days
  • Custom corporate colour available
Maximum ROI
Full Truck
9,900 crates
from3.90€/unit
Total: €38,610.00
  • 33 pallets · complete standard truck
  • Save 43% vs. sample pack
  • Custom logo & colour included
  • Dedicated account manager
  • Delivery date agreed with client

Prices shown are for crates only. The mesh tray accessory is sold separately, from €3.90/unit — mention it in your quote request. We also offer quotes for recurring orders or crate pooling.

Contact

Ready to cut costs
and improve your logistics?

Tell us about your business and we'll get back to you with information, a cost comparison vs. cardboard, or a sample. No commitment.

📞 +34 601 67 26 33 ✉️ info@bio-crate.com